AI + IOT enabled smart sensors
VibrationLF is an AI + IoT enabled smart sensor that combines physics, material science, and data analytics to diagnose issues with physical assets in various industries. This will enable in accurately predicting the remaining time to failure so that proper corrective actions can be taken at an appropriate time ensuring savings.
Our customers can benefit from IoT based Condition monitoring system functions like a machine doctor. VibrationLF not only detects any anomalies in the system but also predicts mechanical faults related to imbalance, misalignment, looseness in bearings and gearboxes. Furthermore, by using the fault characteristics frequency of equipment our solution can predict the remaining useful life of the equipment.
With the help of RotationLF solutions, we can achieve
* Reduced health and safety hazards to operations and maintenance personnel.
* Significant reduction in unplanned downtime.
* Improved efficiency in scheduling of maintenance activities.
* Optimize the timing and frequency of repairs.
Our industry leading sensor extracts RPM, vibration, sound, temperature & humidity information, all from one sensor. The software is built on AI algorithms, that are only limited to research papers until now, to analyse the data from various sensing elements. This enabled us to achieve anomaly detection, fault characterization & remaining useful life prediction on both stationary and variable speed machines with more than 95% accuracy.
Our solution can be cost-effectively deployed without any modifications to original equipment.
Our solution is currently being used by manufacturing, HVAC, utilities, power, mining, oil & gas industries.
Specifications & Features:
Sensor:
- Vibration sensor up to 25kHz
- Acoustic Emission up to 80Khz
- IR Sensor (for measuring temperature)
- RPM Sensor
- Variable Speed Decomposition, (to accurately differentiate between faults vs process disturbance)
- 'Remaining Time To Failure' prediction
- Detectable faults include :
(i) Shaft imbalance, looseness, misalignment
(ii) Gear misalignment
(iii) Single / Multi gear Teeth cracks.
(iv) Bearing inner / outer race, and ball abrasion.
(vi) Soft Foot
(vii) Cavitation
(viii) Vane, blade or Impeller faults.
(ix) Cracked rotor bar (Motor)
(x) Short-circuit of transformer core laminations.
(xi)Belt misalignment